Customization: | Available |
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Type: | Network Type |
Measuring Medium: | Temperature |
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The following are the main advantages of Industrial Grade Temperature Sensors, which are explained in detail in sections:
1. High precision and high reliability
Accurate measurement: Using professional grade sensing components such as thermocouples, RTDs, semiconductor sensors, etc., the measurement error is usually controlled within the range of ± 0.1 ° C to ± 2 ° C, meeting the high-precision requirements of temperature monitoring in industrial production.
Stable and durable: After strict calibration and long-term stability testing, it can maintain stable performance in complex industrial environments such as vibration, impact, and electromagnetic interference, reducing production abnormalities caused by measurement deviations.
2. Wide temperature range adaptability
Wide coverage: capable of measuring an extremely wide temperature range, such as:
Low temperature scenario: -200 ° C (such as liquid nitrogen environment);
High temperature scenario:+1800 ° C (such as furnaces, heat treatment equipment).
Special environmental adaptation: Designed for high temperature, low temperature, or extreme temperature difference scenarios (such as cold chain, metallurgy, aerospace) to ensure normal operation under extreme conditions.
3. Strong environmental tolerance performance
Anti interference and protection:
The shell is made of materials such as stainless steel, ceramics, and high-temperature alloys, with IP67/IP68 waterproof and dustproof ratings, corrosion resistance, and oil pollution resistance;
Built in electromagnetic shielding design to resist electromagnetic interference generated by industrial equipment such as motors and frequency converters.
Resistant to harsh working conditions: Suitable for high humidity, high dust, corrosive gases (such as chemical workshops) or radiation environments (such as nuclear energy), extending service life.
4. Rapid response and real-time monitoring
Excellent dynamic performance: Short response time (millisecond to second level), able to capture temperature transients in real time, suitable for control scenarios that require fast feedback (such as chemical reaction vessels and automated production lines).
Continuous monitoring capability: Supports 24-hour uninterrupted data collection, providing reliable data sources for industrial Internet of Things (IIoT) and real-time monitoring systems (SCADA).
5. Multi type output and compatibility
Flexible signal output:
Analog signal: 4-20mA current signal, 0-5V/0-10V voltage signal, strong anti-interference ability, suitable for long-distance transmission;
Digital signals: RS-485 (Modbus protocol), CANopen, USB, etc., facilitate direct communication with PLC, DCS system or upper computer.
Protocol compatibility: Supports multiple industrial communication protocols, easy to integrate into existing automation control systems, and reduces system transformation costs.
6. High security and compliance
Explosion proof design: Compliant with ATEX, IECEx and other explosion-proof standards, suitable for flammable and explosive environments (such as petrochemicals, oil and gas extraction), to avoid safety accidents caused by sparks.
Complete industry certification: Through ISO 9001 quality management system certification, CE certification, etc., some products meet food grade (such as 3A certification) or medical grade standards, meeting special industry compliance requirements.
7. Easy to install and maintain
Friendly structural design: supports multiple installation methods (such as threaded installation, flange installation, clamp installation), adapts to different device interfaces;
Modular design: Some sensors support on-site calibration, replacement of probes or circuit boards, making maintenance convenient and reducing downtime.
8. Long lifespan and low maintenance costs
Advanced material technology: using welding sealing, laser calibration and other processes to reduce the risk of internal component aging or moisture, with a service life of up to 5-10 years or more;
Maintenance free feature: Some models have self diagnostic functions (such as wire breakage detection and drift compensation), reducing manual inspection frequency and saving operation and maintenance costs.
9. Customized solutions
Flexible adaptation requirements: Sensor parameters (such as measurement range, response time, output format) can be customized according to industry specific needs, or exclusive shapes (such as flexible probes, miniaturized structures) can be designed to meet the installation requirements of non-standard equipment.
10. Data traceability and analysis
Data storage function: Some high-end models have built-in memory that can record historical temperature data, support fault tracing and process optimization;
Linkage with intelligent system: through edge computing or cloud platform, real-time analysis, early warning (such as over limit alarm) and trend prediction of temperature data can be realized to help industrial digital transformation.